Since mid 2022 Our company has introduced automation equipment for mold manufacturing process CNC intelligent manufacturing unit. Its characteristics are One unit serves 2-3 CNC Automatic processing,Tool self check. Install each part A proprietary chip So as to follow up the data of this part, Use automatic positioner Make the part position more accurate and faster,Computer input data, preset height,Accurate data connection,Realize “paperless” drawing.
Tooling process automation-CNC intelligent manufacturing unit
◇ One unit serves 2 CNC
◇ Automatic machining, tool self-inspection
◇ Equipment utilization rate increased by 35%
◇ The number of three shifts is reduced to one, and there is no one on the night shift
◇ Reduce the error rate of personnel entering information by 98%
◇ No downtime for 24 hours, 7 days a week (including holidays)
After feeding automation equipment Data scanning and automatic processing by equipment Scan Data, Automatic machine wall picking and placing parts Shorten equipment downtime ,Equipment utilization rate increased by 35%,Three person team reduced to one person, It can achieve unmanned night shift, The production efficiency can be improved by 20%, The qualification rate can reach 99% ,CNC is monitored by computer in real time ,Working and downtime of each CNC ,Task progress of each CNC ,Service life of machine tool ,Automation enables continuous operation of machine tools ,7 days a week, day and night ,So as to achieve low cost, high quality and very competitive delivery time.
Mold manufacturing process automation – EDM smart manufacturing unit
Automation+SODICK AL40GS/AL60Gs
◇ One unit serves two EDMs
◇ Automatic programming, automatic positioning, automatic processing
◇ Efficiency increased by 35% and abnormal rate decreased by 70%
◇ Electrodes and steel parts can be mounted, and the night shift is unmanned
Automation of copper/steel material inspection process – CMM intelligent manufacturing unit
ROMA8106 (1 set) Sirui 3D Measuring Instrument
◇ One unit serves 1-2 CMMs
◇ Automatic programming, automatic 3D report
◇ Increase detection efficiency by 3 times
◇ The workers are generally employed and the night shift is unattended