Our company have invested USD735294 in the area of smart&intelligent manufacturing to molding department, it take Digital, smart and platform management. To automate and upgrade equipment such as mold processing and mold testing in the workshop, further increasing production capacity and improving product quality. Prior to this, our company had introduced the “Tooling process automation-CNC intelligent manufacturing unit”
Our company’s mold production output is now 2 times that of the past, And the quality&accurate has also improved.
The automation of mold manufacturing has the following advantages:
▶ One unit serves 2 CNC
▶ Automatic machining, tool self-inspection
▶ Equipment utilization rate increased by 35%
▶ The number of three shifts is reduced to one, and there is no one on the night Shift
▶ Reduce the error rate of personnel entering information by 98%
▶ No downtime for 24 hours, 7 days a week (including holidays)
On April 25th, the company drove in a large truck, all of which were new equipment introduced this year .
Automation+SODICK AL40GS/AL60Gs
Its advantages are:
▶ One unit serves two EDMs
▶ Automatic programming, automatic positioning, automatic processing
▶ Efficiency increased by 35% and abnormal rate decreased by 70%
▶ Electrodes and steel parts can be mounted, and the night shift is unmanned
ROMA8106 (1 set)
Sirui 3D Measuring Instrument
Measuring Range (in mm) : X 800 Y1000 Z 600 mm
Measurement Accuracy: 0.005um
Maximum Allowable Error Of Length Measurement (um): MPEE= 3.0+L/300
Its advantages are:
▶ One unit serves 1-2 CMMs
▶ Automatic programming, automatic 3D report
▶ Increase detection efficiency by 3 times
▶ The workers are generally employed and the night shift is unattended
Its advantages are:
laser power( W ):20/30/50/70/100/120
Processing area( mm ) :70×70/110×110 / 175×175/200×200 / 300×300/400 x 400
Overall dimensions( mm ):{main frame:650X750x820 crane:500X750X1550}
Minimum line width( mm ) :0.03
Minimum character( mm ): 0.2
After the machine enters the site, the person in charge of our mold department and technical person-nel work overtime to install the machine, debug its functions, and put the machine into production assoon as possible.